ISO9001:2015 52-WK CHALLENGE (Week 1) – Is your QMS too fat?

tape measure curled

Join our 52 week discussion about the upcoming revision to ISO9001 and how you can use this opportunity to transform your QMS.  This is an in depth look at each section of the ISO9001 standard and where waste may be lurking.  There will be suggestions of how to meet the expectations of the standard, while simultaneously simplifying your process overall.

Yes, we will talk about “Risk Based Thinking”.  Yes , we will talk about the renumbering of the standard.  But while some will simply comply with this revision by doing some “rewrites” of their documents, we will strive to do more.  Let’s get some lean in there!  Let’s get some Six Sigma in there to manage some of that risk and reduce some of that variation!

We look forward to taking this YEAR LONG journey with you.  Start today and use our weekly post to get your New Year off to a great start.

Posted in continuous improvement, ISO9001, lean, Quality, six sigma, Uncategorized

Today is World Quality Day! How Will You Celebrate?

World Quality Day 2014Quality globe in handThere are many recognized days and months to celebrate quality around the world. Today (the 2nd Thursday of November) is World Quality Day! This is a great opportunity for quality professionals to become ambassadors for quality and spread the word.

There are lots of ways to celebrate this day. Start by striking up a conversation about quality. There are plenty of current events to get the conversation going – the global automotive recall of failed airbag components, a recent failed launch of a privatized space rocket, an ill-prepared response process to the threat of Ebola, etc. Each of these challenges will require quality tools to develop solutions.

Many organizations have quality “promotions” including communication campaigns, giveaways, luncheons and other fun events to celebrate the importance of quality and everyone’s role in improving it! And some organizations even work to celebrate World Quality Day by including their entire supply chain by holding supplier conferences, interactive workshops and plant tours.

I worked with a company for several years who celebrated World Quality Month in a fun way which included training and knowledge sharing, as well as customer outreach. It grew into an annual event that everyone looked forward to and it recruited many people to want to get on board an participate. A team from the company put the program together each year. As an automotive supplier, they would choose a hot topic in quality and prepare a quick presentation and discussion forum. (For example, it may be something like “The Changes to ISO9001:2015”). This was offered to their customers throughout the months of October and November. It was presented on-site along with cider and donuts (as this was, after all, in the Midwest, known for its cider mills and corn mazes). And everyone was invited to attend. As a customer outreach project, it was wildly successful. And it was a great way to introduce people who could work together throughout the year to make the supply chain better.

Today is a great opportunity to promote quality as a central principle for how to “Do Things Right”, but also to “Do the Right Things”. So, how will you celebrate World Quality Day today?

Posted in Uncategorized

The Witchcraft and Black Magic of ISO9001

Why is "ISO" so baffling to so many?

Why is “ISO” so baffling to so many?

At last! October is upon us once again. Living in tropical Florida, I cherish the rare day there is a brisk breeze in the air when I can wear a sweatshirt befitting of the season and watch football all weekend. I gleefully put up my Halloween decorations (including hiding plastic spiders in my college kids’ rooms, anxiously awaiting their next visit home). As I went through this annual ritual this year, I started reflecting on the mystique of this scary, spooky and spine chilling season.

I thought, “What’s so scary about ISO?” In all the years I’ve worked with ISO9001, ISO14001, AS9100 and other standards, the most common theme is people’s discomfort (due to unfamiliarity) with the language. Some companies restate, verbatim, what is in the standard on their own letterhead to try to build a bridge between the standard and their own company’s identity. (We all know how successful that seems to be).

Time after time, whether in an internal or external audit, I hear the same thing. Auditees have anxiety because, they “never seem to know what the auditor is going to ask”. I have heard this from people for years in all kinds of industries in all parts of the world. How can companies be “ISO Certified” as people like to say, and have so many people baffled by what’s inside?

In part, it’s probably a language barrier. Though it appears to have been written in plain English, many people just can’t understand what the standard says. People really struggle with “management review”, “product realization” and now “risk based thinking” (introduced in the draft of ISO9001:2015 will really stir the cauldron because the language is so laced with vague references and ambiguity).

A second factor is the race to compliance. Just like every other quality methodology, our pursuit of achievement often spoils the journey. Companies whose compliance journey consists only of the appointment of a management rep, the selection of a registrar and a target date for registration, rarely have their team members fluent in the language of ISO. Time must be taken to lead EVERYONE in the company by the hand through the standard – stopping to translate each clause with what it says versus the intent – to ensure a real understanding of “why” we seek compliance in the first place!

Too often, however, the race is on! The management rep churns out documents furiously to beat the initial audit date. S/he then serves as an interpreter at the crucial times of internal and external audits. After the crisis of the audit is over, the interpreter is gone, and people still have no idea what’s in the standard. So they still have anxiety. And they still duck into the restroom if they see an unfamiliar face, escorted toward them because they know they’re about to be ambushed with a question like, “What’s your quality policy?” and they will have no idea what a quality policy is.

Again, how can this be? ALL companies spend time training on this topic, don’t they? How many luncheons are thrown? How many t-shirts distributed? How many posters and handbills are printed to ensure that EVERYONE knows about the quality policy? Alas, so many have been “trained” and yet have no understanding of not just the quality POLICY, but of the quality program and all of its tools, methodologies and objectives. The quality program becomes a mystifying creature understood by few and feared by many – requiring witchcraft and black magic to master and influence.

Albert Einstein said, “If you can’t explain it simply, then you don’t understand it well enough.” I would submit to you, my readers, that ISO should take note of that one for sure! The “shall” approach in the language of the standard is nice – it’s very straightforward – there is no wiggle room with regard to a “shall”. It’s all the other stuff between the “shalls” that gets messy. If the intent of the standard cannot be easily surmised by the audience, another edit may be in order.

But it’s not just the confounding language in the standard, it’s the best-intentioned gobbledygook that sometimes gets written in pursuit of compliance. Oscar Wilde said, “I am so clever that sometimes I don’t understand a single word of what I am saying”. Be careful not to be too clever as you’re defining your quality program. I’m not an evil person, but as a compliance auditor, I am enormously amused by quality professionals who sometimes struggle to explain something they themselves have written. Speak plainly, or don’t speak at all. I mean, really, I’m loving the innovations I see in training – flow charts, pictograms and videos replacing narrative work instructions. Woo hoo – make it simple so a simple person like me can understand!

If you speak the language of quality, make it your mission this month to teach a few words/concepts to someone close to you. If you DON’T speak the language yet, make it a point to chat someone up and ask them to help you tame that boogey man by helping you understand what quality and ISO are all about. You should be getting the heebie jeebies from horror movies, scary trick-or-treaters and things that go bump in the night – NOT YOUR QUALITY SYSTEM.

Posted in Quality

October is National Quality Month

Flags gearWorld Quality Day is the second Thursday each November!

But, did you know?  National Quality Month was declared by President Ronald Reagan in October 1984.  In 1978, Japan chose September as a National month to recognize the importance of quality on the goods and services produced by their country on the world stage.  And China has designated the month of November as their National Quality Month since 1960.

According to the American Society for Quality,

“The purpose of “World Quality Day” is to promote awareness of quality around the world and to encourage individuals’ development and organizations’ prosperity.

First promulgated by the United Nations in 1990, World Quality Day aims to raise international awareness of the important role quality plays in ensuring nations’ prosperity. Now it is celebrated annually on the second Thursday of November.”

Are you a great ambassador for Quality in your organization and your community?  What are you doing to promote Quality on your own world stage?

I pledge to continue to be an unabashed cheerleader for Quality.  Our world has no shortage of challenges and with the plethora of quality tools and methodologies available, we can really roll up our sleeves and do some very creative AND EFFECTIVE problem solving.  Let’s start the conversation with our friends and colleagues and revive the awareness of the importance of Quality in our lives.  Let’s deliver it, let’s demand it, and let’s always strive to improve it!

Posted in Quality, Uncategorized